Moulding

—MOULDING

Plastic Injection Moulding For

Electronics

In India

Ionotronics offers in-house plastic injection moulding for electronics brands and OEMs across India, from its base in Greater Noida. Moulding runs alongside assembly, so adapter housings, set-top boxes and other electronics enclosures flow straight into production without outsourced delays. Share your drawings, material needs and volumes, and the team will plan tooling, samples and production.

WHAT WE DO

Injection Moulding Capabilities

Ionotronics moulds the plastic parts that electronics products need and assembles them in the same facility. Scope is confirmed for each part.

01

Adapter and Charger Housings

Moulding of housings for adapters and chargers, built to your design, wall thickness and finish requirements and fitted with the electronics in the same facility. Tooling, materials and tolerances are agreed with your design team before any mould work begins.
02

Set-Top Box Enclosures

Moulding of set-top box enclosures for telecom and broadcast programmes, including Airtel set-top boxes, with parts moving straight to assembly. Colour, texture and fit are agreed during sampling and confirmed with your team.
03

Payment Device and Sound Box Enclosures

Moulding of enclosures for payment sound boxes and POS devices, where fit, finish and durability matter at the counter. Materials and finishes are agreed with your team and checked against samples before production volumes are planned.
04

LED Driver and Router Housings

Moulding of LED driver housings and broadband router enclosures, supporting lighting and networking programmes. Flame, heat and fit requirements are reviewed during scoping and confirmed through sample approval with your team.
05

Tooling and Mould Support

Support through the mould lifecycle, from design review and tooling plans to trial parts and sample approval. Responsibilities for tooling ownership and maintenance are agreed in writing at the start of each project.
06

Moulding Plus Assembly

A vertically integrated flow from plastic injection to electronic assembly, helping remove supply chain bottlenecks and speed time-to-market. Moulded parts, boards and final assembly are coordinated with one partner under one schedule.

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AUTOMOTIVE INDUSTRY

Moulding Solutions For Electronics Brands

In a traditional model, plastic parts are outsourced and a delay at the mould shop holds up the whole product. Moulding in-house, next to the assembly line, removes that dependency and shortens the path from tool to finished unit.

Ionotronics moulds enclosures for adapters, set-top boxes, payment sound boxes, broadband routers and LED drivers, and can mould other electronics items to your requirement. Projects start with a drawing review, move through tooling and approved samples, and then into planned production with dispatch across India.

WHY CHOOSE

Why Choose Ionotronics?

Moulding Next to Assembly

Plastic parts move straight to electronic assembly, removing outsourced delays.

Faster Time-to-Market

One partner for plastics, boards and final assembly helps shorten schedules.

Traceable Quality

MES-driven tracking and agreed inspection steps support consistent, traceable production.

Certified Management Systems

Operates under ISO 9001:2015, ISO 14001:2015 and ISO 45001 management systems.

Trusted by Leading Brands

The company profile lists customers including Airtel, Paytm and OSRAM across telecom, payments and lighting.

Pan-India Delivery Planning

Based in Greater Noida and serving customers across India, with a logistics network planned around your schedule.
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How We Work

Our Injection Moulding Process

A staged process keeps design, tooling, samples and delivery aligned.

1

Drawing and material review

Review part drawings, materials, finish and fit with the electronics, and confirm volumes.
2

Tooling plan

Agree mould design, tooling responsibility and timelines.
3

Trial parts and samples

Mould trial parts, check fit and finish and share samples for approval.
4

Production moulding

Run planned production with inspection checks defined for the part.

5

Assembly handover and dispatch

Move parts to assembly or dispatch them across India as agreed.
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Facilities

Facilities, Quality And Technical Capabilities

Moulding runs within the Greater Noida manufacturing setup, next to assembly. Facilities below do not all apply to every part; applicable ones are confirmed in scoping.

Applications

Moulded Parts And Products Supported

Ionotronics can mould other electronics items according to your requirement. The categories below show common requests.

Adapter and Charger Housings

Plastic housings for adapters and chargers, including GaN charger designs, moulded to your drawings and finish. Parts are fitted with electronics in the same facility, and samples are approved by your team before production volumes begin.

Set-Top Box Bodies

Set-top box bodies and covers for telecom and broadcast programmes, including Airtel, moulded for consistent fit and finish. Colours, textures and labelling are agreed during sampling and confirmed in writing.

Router and Sound Box Enclosures

Enclosures for broadband routers and payment sound boxes, moulded for fit, durability and repeatable appearance. Materials, venting and mounting features are reviewed during scoping, and samples are approved by your team before any tooling work begins.

LED Driver and Other Enclosures

Housings for LED drivers and other electronics items, moulded to your requirement. Share your drawing or sample part, and the team will review feasibility, tooling, sampling and delivery planning across India.

FAQ

Frequently Asked Questions

Does Ionotronics offer injection moulding for electronics?

Yes. Ionotronics has in-house injection moulding for electronics enclosures, including adapter housings, set-top boxes, payment sound boxes, routers and LED drivers. Moulded parts move straight to assembly in the same facility. Share your drawings, material needs and volumes to start the discussion.

Do you mould set-top boxes?

Yes. Ionotronics moulds set-top box enclosures, including for Airtel, and assembles them in Greater Noida. Colours, finishes and fit are agreed during sampling, and samples are approved by your team before production. Share your drawings, colour needs and volumes for review. 

Can you mould parts for adapters and chargers?

Yes. Ionotronics moulds housings for adapters and chargers, fitted with electronics in the same facility. Tooling, materials, finishes and tolerances are agreed with your team before any mould work begins, and trial parts are approved before production volumes are planned.

Can you mould other electronics items to our requirement?

Yes, subject to feasibility. Ionotronics can mould other electronics items according to your requirement. Share your drawing or sample part, material and finish needs, and expected volumes, and the team will review tooling, sampling and delivery planning before confirming scope in writing.

Who owns the moulds and tooling?

Tooling ownership, maintenance and storage responsibilities are agreed in writing at the start of each project, so both sides know who is responsible for what. The arrangement depends on the part, volume and programme, and is confirmed during scoping before any tooling work is started.

Do you serve customers outside Greater Noida?

Yes. Ionotronics is based in Greater Noida, Uttar Pradesh, and serves customers across India. Sampling, reviews and dispatch are coordinated with your team wherever you are located. Share your location, dispatch points and timeline with your enquiry so planning can reflect them.

Explore More

Our Manufacturing Services

Explore the other industries Ionotronics manufactures for.

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Ionotronics builds payment devices from board to finished unit, with enclosure moulding and testing under one roof. Scope is confirmed for each programme.

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Ionotronics covers the full board build, from component sourcing to inspection and testing. Scope is confirmed for each product.

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Ionotronics works as a build-to-your-design partner or a joint development partner. The model is agreed for each project.

Security-System

Ionotronics can manufacture cameras to your requirements, from first samples to production. Scope is confirmed for each product.

Automotive Wire Harness Assembly Bench

Ionotronics builds cables and harnesses to your drawings and specification. Scope is confirmed for each product.

Planning a PCB Assembly Project?

Share your files, bill of materials and volumes. Ionotronics will review your requirements and suggest next steps. Serving customers across India from Greater Noida.

Call 0120-4453700 or email Info@ionotronics.in

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