About Us

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— PCB ASSEMBLY

PCB Assembly

Services

In India

Ionotronics provides PCB and SMT assembly for brands and OEMs across India, from its base in Greater Noida. Two Fuji SMT lines with SPI, AOI and X-ray inspection support boards for trimmers, mobiles, TVs and other electronics, built to your requirement. Share your Gerber files, bill of materials and volumes, and the team will plan sampling and production.

WHAT WE DO

PCB And SMT Assembly Capabilities

Ionotronics covers the full board build, from component sourcing to inspection and testing. Scope is confirmed for each product.

SMT Assembly

High-speed surface-mount assembly on two Fuji SMT lines, each rated at 200,000 components per hour, for precise high-density placement. Line set-up, feeders and process settings are planned for your board and approved at sampling with your team.

Solder Paste Inspection

Kohyoung KY8080 SPI checks solder paste application before placement, so print issues are caught early and baseline board quality stays consistent. Inspection data is linked to your build records through MES-driven traceability and shared with your team.

AOI and X-Ray Inspection

Kohyoung Zenith 2 AOI verifies component placement at speed, and X-ray inspection supports deeper checks of BGA packages and hidden solder joints. Inspection steps and acceptance criteria are agreed with your team before production starts.

Component Procurement

Component-level procurement supported by resilient vendor partnerships and a global supply chain, helping keep your bill of materials moving. Sourcing responsibilities, approved vendor lists and acceptable alternates are agreed with your team at the start of each project.

Traceability and Testing

MES-driven, end-to-end component tracking links boards to their materials and process data, with testing labs available for functional validation. Test methods and records are agreed for each product and shared with your team throughout production.

Box Build and Final Assembly

Beyond bare boards, assembled boards can move into enclosure fitting, wiring and final product assembly using in-house moulding and assembly lines, so a single partner handles more of the build. Scope is confirmed for each product.

AUTOMOTIVE INDUSTRY

PCB Assembly for Trimmers, Mobiles, TVs and More

Different products stress a board in different ways. A grooming trimmer needs compact, reliable power and control electronics, a mobile board packs components densely, and a television board has to stay consistent across large volumes. A PCB assembly partner has to hold quality steady across all of them.

Ionotronics assembles boards for trimmers, mobiles and TVs, and for other electronics according to your requirement. Bombay Shaving is among the brands working with Ionotronics on trimmer electronics. Projects move from a requirement review to approved samples and then to planned production.

Clear scoping of files, bill of materials and volumes
Dependable sourcing and kitting of components
Inspection at the paste, placement and joint stages
Traceable records for each board batch
Delivery planning across India

WHY CHOOSE

Why Choose Ionotronics?

High-Speed SMT Lines

Two Fuji lines, each at 200,000 components per hour, support precise high-density placement.

Inspection at Every Stage

Kohyoung SPI and AOI plus X-ray inspection check paste, placement and hidden joints.

MES-Driven Traceability

End-to-end component tracking supports traceable production records for each batch.

Certified Management Systems

Operates under ISO 9001:2015, ISO 14001:2015 and ISO 45001 management systems, with ESD S20.20.

Trusted by Brands

The company profile lists customers including Bombay Shaving, Tuya and OSRAM across several product categories.

Pan-India Delivery Planning

Based in Greater Noida and serving customers across India, with a logistics network planned around your schedule.

How We Work

Our PCB Assembly Process

A staged process keeps files, components, quality and delivery aligned.

Requirement and BOM review

Review Gerber files, bill of materials, volumes and test needs, and confirm what is supplied and what is sourced.

Sourcing and kitting

Procure and receive components, and prepare kits for the line.

SMT assembly with SPI and AOI

Print, place and reflow boards with paste and optical inspection at defined stages.

Inspection and testing

Run X-ray checks where needed and the agreed functional tests, with records kept.

Packing and dispatch

Pack to your requirements and plan dispatch across India.

Facilities

Facilities, Quality And Technical Capabilities

PCB assembly runs within the Greater Noida manufacturing setup. Facilities below do not all apply to every board; applicable ones are confirmed in scoping.

20 assembly lines across GTwo Fuji SMT lines, each rated at 200,000 components per hourreater Noida units, within about 200,000 sq ft of operating space
Kohyoung KY8080 SPI, Kohyoung Zenith 2 AOI, and X-ray inspection for BGA and hidden solder joints
MES-driven process traceability with end-to-end component tracking
About 200,000 sq ft of operating space and 20 assembly lines across Greater Noida units
Testing labs and an R&D facility with thermal test chambers and life testing racks
ISO 9001:2015, ISO 14001:2015 and ISO 45001, plus ESD S20.20 for static-safe handling

Applications

Boards And Products Supported

Ionotronics assembles boards for the product types below and for other electronics according to your requirement.

Trimmer and Personal Care Boards

Compact control and power boards for grooming trimmers and similar personal care devices, built to your design and tested to agreed checks before packing. Battery, charging and enclosure needs are reviewed during scoping.

Mobile Phone Boards

Dense, high-component-count boards for mobile products, assembled with controlled placement and inspection steps, including X-ray checks on BGA packages where the design needs them. Requirements are confirmed during scoping and sample approval.

TV and Display Boards

Mainboards, power boards and related electronics for LED TVs and displays, built for consistency across large volumes with traceable records. Specifications and test steps are agreed with your team before production volumes begin.

Other Electronics Boards

Boards for chargers, wearables, audio devices, set-top boxes and other electronics, assembled according to your requirement. Share your files and volumes, and the team will confirm feasibility, sampling and delivery planning across India.

FAQ

Frequently Asked Questions

What PCB assembly services does Ionotronics offer?

Ionotronics offers SMT assembly, solder paste, optical and X-ray inspection, component procurement, traceability and functional testing from its Greater Noida facility. Boards can also move into enclosure fitting and final assembly. Share your files and volumes, and the team will confirm scope.

Do you assemble boards for trimmers, mobiles and TVs?

Yes. Ionotronics assembles boards for trimmers, mobiles and TVs, and for other electronics according to your requirement. Requirements, inspection steps and test methods are agreed during scoping, and sample boards are approved by your team before production volumes are planned.

Which inspection methods do you use?

Boards are checked with Kohyoung KY8080 solder paste inspection, Kohyoung Zenith 2 automated optical inspection, and X-ray inspection for BGA packages and hidden solder joints. Inspection steps and acceptance criteria are agreed with your team, and MES-driven traceability keeps records linked to each batch.

Can you source the components for my board?

Yes. Ionotronics supports component-level procurement through established vendor partnerships and a global supply chain. Sourcing responsibilities, approved vendors and acceptable alternates are agreed at the start, so your team knows what is supplied and what is sourced before sampling begins.

Share Gerber files, the bill of materials, assembly drawings, pick-and-place data if available, test requirements and expected volumes. Reference samples help too. The team reviews the package, flags open questions and confirms feasibility, sampling and timelines before any commitment is made.

Do you serve customers outside Greater Noida?

Yes. Ionotronics is based in Greater Noida, Uttar Pradesh, and serves customers across India. Sampling, project reviews and dispatch are coordinated with your team wherever you are located. Share your location and timeline with your inquiry so planning can reflect them.

Explore More

Our Manufacturing Services

Explore the other industries Ionotronics manufactures for.

Ionotronics builds payment devices from board to finished unit, with enclosure moulding and testing under one roof. Scope is confirmed for each programme.

Ionotronics works as a build-to-your-design partner or a joint development partner. The model is agreed for each project.

Ionotronics moulds the plastic parts that electronics products need and assembles them in the same facility. Scope is confirmed for each part.

Ionotronics can manufacture cameras to your requirements, from first samples to production. Scope is confirmed for each product.

Ionotronics builds cables and harnesses to your drawings and specification. Scope is confirmed for each product.

Planning a PCB Assembly Project?

Share your files, bill of materials and volumes. Ionotronics will review your requirements and suggest next steps. Serving customers across India from Greater Noida.

Call 0120-4453700 or email Info@ionotronics.in